Канал: Goldcasting Podcast

It's the perfect time to be a Casting Engineer

It's the perfect time to be a Casting Engineer

Will there be a hangover in the die casting industry?

Will there be a hangover in the die casting industry?

What the foundry industry can learn from semiconductors?

What the foundry industry can learn from semiconductors?

Where is the Size Limit in Gigacasting

Where is the Size Limit in Gigacasting

Bühlers Network Approach to Megacasting

Bühlers Network Approach to Megacasting

The old Business Model doesn't work

The old Business Model doesn't work

There will be bigger Megacasting Machines

There will be bigger Megacasting Machines

Rheocasting for better Parts

Rheocasting for better Parts

Part design is crucial for successful castings

Part design is crucial for successful castings

The minefield of EVs

The minefield of EVs

Who is Dr. Markus Hofer?

Who is Dr. Markus Hofer?

GN 25 - How the Merger of Disciplines makes Casting successful

GN 25 - How the Merger of Disciplines makes Casting successful

Scale up a Matchbox car

Scale up a Matchbox car

50% Scrap rate in Gigacasting

50% Scrap rate in Gigacasting

Can you get away with a 5000-ton machine?

Can you get away with a 5000-ton machine?

Great Management starts on the Shop Floor

Great Management starts on the Shop Floor

Casting is like printing Money

Casting is like printing Money

The Key to Manufacturing with Castings

The Key to Manufacturing with Castings

Is bigger better?

Is bigger better?

It is the best time to get your hands dirty

It is the best time to get your hands dirty

Experience and Research are key

Experience and Research are key

The Complexity of a successful #gigacasting

The Complexity of a successful #gigacasting

Small things matter in Giant Castings

Small things matter in Giant Castings

At least 15 years of developments in Giant Castings

At least 15 years of developments in Giant Castings

How many Castings do you want to make wrong?

How many Castings do you want to make wrong?

You need to be on the Shop Floor to manage

You need to be on the Shop Floor to manage

How small can your Giant Press be for #gigacasting ?

How small can your Giant Press be for #gigacasting ?

Keep the wrong people out of manufacturing

Keep the wrong people out of manufacturing

More stuff to go wrong in a Giant Casting

More stuff to go wrong in a Giant Casting

The 11.000-ton Giant Casting Press

The 11.000-ton Giant Casting Press

Is Gigacasting a size measuring contest?

Is Gigacasting a size measuring contest?

GN 24 - The Race to the highest Clamping Force

GN 24 - The Race to the highest Clamping Force

Cheaper Cars need a Chinese Approach

Cheaper Cars need a Chinese Approach

Chinese Foundries have something European Foundries don't

Chinese Foundries have something European Foundries don't

What happens when Chinese Automakers arrive?

What happens when Chinese Automakers arrive?

Global Diversification is Risk Mitigation

Global Diversification is Risk Mitigation

Software is the key in EVs and the German OEMs fail there

Software is the key in EVs and the German OEMs fail there

What Tariffs affect the Automotive Industry?

What Tariffs affect the Automotive Industry?

The vicious cycle of protective measures

The vicious cycle of protective measures

Problem no.2 for European Foundries

Problem no.2 for European Foundries

Problem no.1 for European Foundries

Problem no.1 for European Foundries

The 2 Problems for Foundries

The 2 Problems for Foundries

What is there when you take out the Combustion Engine

What is there when you take out the Combustion Engine

Tariffs are useless if your within the boarder

Tariffs are useless if your within the boarder

EVs are defined by Software

EVs are defined by Software

The Volkswagen ID3 debakel

The Volkswagen ID3 debakel

The smart Companies that take action win!

The smart Companies that take action win!

After the second wave noone laughs

After the second wave noone laughs

EV Companies drop in Value

EV Companies drop in Value

Protection against high unemployment rates

Protection against high unemployment rates

Which Tariffs are in place

Which Tariffs are in place

GN 23 - The new Trade War

GN 23 - The new Trade War

Thermal Management of Tools

Thermal Management of Tools

The Struggle with new Technologies

The Struggle with new Technologies

New Technologies have a steep Learning Curve

New Technologies have a steep Learning Curve

Mr Leidenfrost kills your Tools

Mr Leidenfrost kills your Tools

A Masterclass in Thermal Management

A Masterclass in Thermal Management

The Market needs cheaper Cars

The Market needs cheaper Cars

How to extend your tool lifetime

How to extend your tool lifetime

Intelligent and profitable Solutions are cheaper than you think!

Intelligent and profitable Solutions are cheaper than you think!

There are no R&D Guys in Foundries

There are no R&D Guys in Foundries

Is Experience in the Way of Technology?

Is Experience in the Way of Technology?

Micro Spray has its own challenges

Micro Spray has its own challenges

How to kill the Productivity and how to forster Innovation

How to kill the Productivity and how to forster Innovation

OEE is a misleading KPI

OEE is a misleading KPI

Get rid of Cold Water in your Tools!

Get rid of Cold Water in your Tools!

The Newcomers are better at Gigacasting

The Newcomers are better at Gigacasting

We tired it, it didnt work!

We tired it, it didnt work!

What is the Reason for 3D-Printed Tool Inserts?

What is the Reason for 3D-Printed Tool Inserts?

100k Shots on a Gigacasting Tool

100k Shots on a Gigacasting Tool

Why 3D printing in Die Casting?

Why 3D printing in Die Casting?

Thermal Tool Management 101

Thermal Tool Management 101

GN 22 - How to increase the Tool Lifetime of Gigacastings

GN 22 - How to increase the Tool Lifetime of Gigacastings

CO2 emissions have to cost money

CO2 emissions have to cost money

Maintaining Properties over Flow Length

Maintaining Properties over Flow Length

Recycled alloys in Gigacastings

Recycled alloys in Gigacastings

The Dream of Recycling

The Dream of Recycling

The Bottleneck of Sustainability

The Bottleneck of Sustainability

Steel people are better is Scrap handling

Steel people are better is Scrap handling

EVs have different Requirements

EVs have different Requirements

How low can the Carbon Footprint be?

How low can the Carbon Footprint be?

Is there enough Scrap?

Is there enough Scrap?

Zero Emission Alloys

Zero Emission Alloys

Make Cars easy to Recycle

Make Cars easy to Recycle

Silicon is the Root of all Evil?

Silicon is the Root of all Evil?

Being Entrepreneurial with the Truth

Being Entrepreneurial with the Truth

Casting Twich or Zorba directly

Casting Twich or Zorba directly

This Specification as Secondary Alloy, please!

This Specification as Secondary Alloy, please!

Overengineered Primary Alloys

Overengineered Primary Alloys

About Aluminium Recycling and Stena

About Aluminium Recycling and Stena

Gigacastings are are great for Sustainability

Gigacastings are are great for Sustainability

Recommendation for young People to Start in the Aluminium Industry

Recommendation for young People to Start in the Aluminium Industry

Where does Secondary Aluminium come from?

Where does Secondary Aluminium come from?

GN 21 - The Kings of Scrap

GN 21 - The Kings of Scrap

Doubleing your Market for Employment

Doubleing your Market for Employment

Everybody fights for the same Scrap

Everybody fights for the same Scrap

What Sanctions are set against Russian Aluminium in the EU?

What Sanctions are set against Russian Aluminium in the EU?

Industry isnt in the big Cities

Industry isnt in the big Cities

About Chinese Speed and Change Management

About Chinese Speed and Change Management

The Opportunity within the Supply Chain

The Opportunity within the Supply Chain

Please change your Stock Images

Please change your Stock Images

Greenwashing and illegal Activities

Greenwashing and illegal Activities

Where to start in the Aluminium Foundry Industry?

Where to start in the Aluminium Foundry Industry?

Lobbying for the Aluminium Industry

Lobbying for the Aluminium Industry

Sanctions on Russian Aluminium

Sanctions on Russian Aluminium

CBAM - Threat or Opportunity?

CBAM - Threat or Opportunity?

Elon Musk made HPDC cool

Elon Musk made HPDC cool

From Bauxit to Aluminium

From Bauxit to Aluminium

Where is the Greenwashing in Aluminium Scrap?

Where is the Greenwashing in Aluminium Scrap?

Chinese Speed is insane

Chinese Speed is insane

Has Aluminium Scrap the right Quality for Gigacastings?

Has Aluminium Scrap the right Quality for Gigacastings?

How Aluminium Scrap Production works

How Aluminium Scrap Production works

Practial experience is so much fun in Casting

Practial experience is so much fun in Casting

Europe lost 600 000 tons of Aluminium Poduction

Europe lost 600 000 tons of Aluminium Poduction

GN 20 - The Aluminium Industry with Linge

GN 20 - The Aluminium Industry with Linge

Is Straightening needed for Gigacastings?

Is Straightening needed for Gigacastings?

A Trimming Press is a huge Risk

A Trimming Press is a huge Risk

Risk Assessment for Gigacastings

Risk Assessment for Gigacastings

Gigacastings could be so simple

Gigacastings could be so simple

Wait times and Usability of the Infotrainment

Wait times and Usability of the Infotrainment

The Bucket Effect

The Bucket Effect

The Winner actually builts Cars

The Winner actually builts Cars

Do Gigacastings crack?

Do Gigacastings crack?

Straightening Process of Castings

Straightening Process of Castings

Why should Gigacasting be easier?

Why should Gigacasting be easier?

Cars become like Cell Phones

Cars become like Cell Phones

Change in Quality Perception and Purchase Behaviour

Change in Quality Perception and Purchase Behaviour

Gigacastings are thick boys

Gigacastings are thick boys

What is a Quality Car?

What is a Quality Car?

Influenceses of Distortion of Gigacastings

Influenceses of Distortion of Gigacastings

90% of Gigacasting look the same

90% of Gigacasting look the same

Experience, People, and Gigacastings

Experience, People, and Gigacastings

German Cars are annoying

German Cars are annoying

Not Considering is the highest Risk

Not Considering is the highest Risk

50 seconds versus 15 minutes

50 seconds versus 15 minutes

GN 19 - Geometric Distortion of Gigacastings

GN 19 - Geometric Distortion of Gigacastings

The Silicon Content Limbo

The Silicon Content Limbo

The Level of Creativity needed for Rheocasting

The Level of Creativity needed for Rheocasting

Rheocasting thrives with Seconday Aluminium Alloys

Rheocasting thrives with Seconday Aluminium Alloys

The Decathlon of Gigacastings

The Decathlon of Gigacastings

Risk Mitigation in Gigacasting Production

Risk Mitigation in Gigacasting Production

Think outside the Box with Rheocasting

Think outside the Box with Rheocasting

Risk Mitigation for Gigacastings

Risk Mitigation for Gigacastings

Gigacasting should be a Japanese Sport

Gigacasting should be a Japanese Sport

What can Rheocasting do for the Rest of the Foundry Industry?

What can Rheocasting do for the Rest of the Foundry Industry?

Lowest hanging Fruits for Rheocasting

Lowest hanging Fruits for Rheocasting

Gigacastings are new for everyone

Gigacastings are new for everyone

The Decathlon of Gigacastings

The Decathlon of Gigacastings

Success lies outside of the Comfort Zone

Success lies outside of the Comfort Zone

NDAs and smaller Presses

NDAs and smaller Presses

Common Questions from Car Makers about Gigacastings

Common Questions from Car Makers about Gigacastings

Gigacastings make HPDC a great Career

Gigacastings make HPDC a great Career

Where is the Money in Gigacastings?

Where is the Money in Gigacastings?

CBAM goes from Monopoly Money into real Money

CBAM goes from Monopoly Money into real Money

Foundries have the same Business Model as Hairdressers

Foundries have the same Business Model as Hairdressers

Gigacastings are their Money worth

Gigacastings are their Money worth

GN 18 - Is Rheocasting the Savior of Gigacastings?

GN 18 - Is Rheocasting the Savior of Gigacastings?

Airline-like incident prediction is needed

Airline-like incident prediction is needed

How do you test a Gigacasting?

How do you test a Gigacasting?

Twitch is useless for Gigacastings

Twitch is useless for Gigacastings

Complexity Shift from the Supply Chain into the Foundry

Complexity Shift from the Supply Chain into the Foundry

Insurances will evaluate the production differently

Insurances will evaluate the production differently

#automotive Gigacastings have massive Budgets

#automotive Gigacastings have massive Budgets

Clean Primary Alloys are the limiting Factor

Clean Primary Alloys are the limiting Factor

Imagine not building 10 cars

Imagine not building 10 cars

Sustainability of Gigacastings

Sustainability of Gigacastings

Smart tool changes in no time

Smart tool changes in no time

Aluminium Alloy Properties over Flowlength

Aluminium Alloy Properties over Flowlength

A modern day space program

A modern day space program

Selling Solutions for Gigacastings

Selling Solutions for Gigacastings

German OEMs have a Problem with Gigacastings

German OEMs have a Problem with Gigacastings

Gigacasting Recruitment is like Reverse-Tinder

Gigacasting Recruitment is like Reverse-Tinder

The complexity is beyond humans capabilities #casting #hpdc #automotive #gigacasting #ev

The complexity is beyond humans capabilities #casting #hpdc #automotive #gigacasting #ev

Gigacasting as a Career

Gigacasting as a Career

Gigacastings make HPDC cool again

Gigacastings make HPDC cool again

Gigacastings save 30 Million Euros per Year

Gigacastings save 30 Million Euros per Year

GN17 - Introduction to Gigacastings

GN17 - Introduction to Gigacastings

There is no improvement without the OEMs approval

There is no improvement without the OEMs approval

Innovation is the key to being market leader

Innovation is the key to being market leader

US companies are open to try new things #casting #production #automotive

US companies are open to try new things #casting #production #automotive

North America can take a descision #hpdc #casting #gigacasting

North America can take a descision #hpdc #casting #gigacasting

US Subsidies for anything Sustainable #automotive #sustainability #casting #production

US Subsidies for anything Sustainable #automotive #sustainability #casting #production

Differences in working with OEMs

Differences in working with OEMs

Where to start in HPDC? #automotive #casting #gigacasting

Where to start in HPDC? #automotive #casting #gigacasting

Local sourcing and the new NAFTA agreement

Local sourcing and the new NAFTA agreement

About Dynatool and Rheocasting

About Dynatool and Rheocasting

Get closer to your customers in the US

Get closer to your customers in the US

From lagging behind to Technology Leader

From lagging behind to Technology Leader

EV companies have a Telecom mentality

EV companies have a Telecom mentality

Innovation leads to Profitability

Innovation leads to Profitability

The secret sauce of successful companies

The secret sauce of successful companies

GN 16 - Maple Syrup on the US Market with Jean-Claude Tawil

GN 16 - Maple Syrup on the US Market with Jean-Claude Tawil

Climate compressors are a massive market

Climate compressors are a massive market

High wall thickness and fatigue load in #truck parts

High wall thickness and fatigue load in #truck parts

#cbam comes in 2026

#cbam comes in 2026

Climate control is expected

Climate control is expected

Central PSUs are cooling issue

Central PSUs are cooling issue

Electric trucks are crucial for Euro 7

Electric trucks are crucial for Euro 7

CO2 compressors are on another level

CO2 compressors are on another level

Weight and cost reduction is needed for Trucks

Weight and cost reduction is needed for Trucks