The automatic fish mask machine is a newly developed mask machine equipment. The equipment is used to produce KF94 mask products. The process flow is: 3-5 layers of material in a whole roll, machine-ultrasonic welding peripheral-rolling-cutting-breathing Valve hole--folding--station welding--rolling and cutting out the body--automatically turning the piece and conveying to the earband machine--welding left and right earbands--product output. This machine has a high degree of automation, touch-screen operation, and language support for Chinese, English, Korean and Japanese. Through PLC programming control, the mask can be embossed, folded in half, perforated, and trimmed at one time. The special manufacturing process, the texture is clear, and it is not deformed during production, which can greatly reduce material waste and can effectively ensure Mask quality. According to the different raw materials used, the masks produced can also meet different standards such as FFP1, FFP2, N95, etc. The earbands are elastic, making the wearer's ears comfortable, and the mask filter cloth layer filters well, which fits Asian faces. Suitable for high pollution industries such as construction and mining.
Specifications of KF94 fish type face masks making line:
Product model: YX-FM60
Product size: commercial large folding masks, children's masks, according to the design drawings of the knife mold design changes;
Language support: Chinese, English, Korean, Japanese
Raw material specifications: 240mm-260mm
Production capacity: 70±10/min (depending on the quality of raw materials)
Qualified rate: ≥98%
Power specification: 220VAC, 50Hz / 60Hz, 34A, two-phase power
Air specification: 0.5∽0.7Mpa (recommended compressor standard 20P / 15KW)
power: 7.5kw
Equipment size: 5705mm x 2053mm
Equipment weight: 1250KG
The size of the equipment is 5705mm x 2053mm, including the wire connection part and some external equipment. The equipment consists of 3 parts: the material rack (1650mm x 700mm x 1555mm), the main body forming machine (2000mm x 600mm x 1204mm) and the ear strap welding parts (1800mm x 700mm x 1500mm).
Each recommended working area is 38 square meters. According to different functions, if conditions permit, by ensuring 1m of space around the machine, passing of the machine installation space, working and packaging areas, it is convenient for equipment maintenance and operation ( See the figure below).
This equipment is composed of material rack part, nose bridge part, external shaping, shape welding part, folding molding, external cutting part, back folding part, partition part, ear wire welding part, collecting part, and adopting auxiliary motor and ultrasonic welding technology.
Equipment features:
1. Material rack: to ensure the tension of the raw materials, so that the raw materials will not wrinkle during use 2. Nose line part: cylinder and ultrasonic welding, fixed on the nose line fabric according to the required length 3. Appearance type parts: mold ultrasonic, basic pattern welding 4. Folding forming: fabric folding 5. External cutting part: cutting, embossing forming, the initial shape of the mask is completed 6. Rotating parts: turn the mask over and prepare the ear straps 7. Separate part: increase output by rationalizing materials 8. Ear wire welding: Use ultrasonic to fix the mask on the semi-finished mask to complete the production of the mask 9. Collection: Collect finished products (this product does not include packaging process)
Raw materials suggested:
The existing KF94 mask product consists of 4 layers in total, the middle 2 layers are MB non-woven filter effect. The recommended width of the device is 240mm, and it can also provide a width of 260mm. Please refer to the raw material recommendation table below;
From outside to inside (240 or 260 width) KG/capacity
level one SS grade 70g non-woven fabric
outward 480 pcs
Second layer 99 grade 25g MB non-woven fabric 960 pcs
The third layer99 grade 25g MB non-woven fabric 960 pcs
The forth layer
SS grade 25g non-woven fabric
Ear line 3.00MM
3.00MM ear cord, nylon, round shape, single wire is recommended 2200 pcs
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