Generator Noise Reduction Box DIY (Styrofoam). In this video I make a generator noise reduction box or sound box made out of two inch thick styrofoam. Making a sound box for a generator is a simple process and if noise reduction is a priority for your generator use then this DIY project might be something to consider.

Making a noise reduction box out of styrofoam has several advantages over other materials. Styrofoam is relatively sturdy, it’s lightweight and easy to cut. In this video I use Nichrome Hot-wire technology to cut the styrofoam pieces for this build. To assemble the sound box, I used a combination of Great Stuff spray foam as a glue and pieces of all thread to add collapsiblity to my build. I used dryer vent for the exhaust and added an electric fan for a cooling system to complete my build.

This project can be made without collapsibility simply by gluing the box together as a solid unit and the electric fan is optional although recommended.

A generator noise reduction box can be built for as little as $38 using the cost breakdown below. If built as seen in the video it can be made for just under $100.

1. Basic Build
Here is the cost breakdown for this sound box build:
25$ 4x8 - 2” thick styrofoam
9$ Dryer vent (Deflect-o)
4$ Great Stuff spray foam (glue)
= 38$ This is the cost if built as a box without the
Cooling fan & glued as a solid box.

2. Collapsible build option
25$ 4x8 - 2” thick styrofoam
9$ Dryer vent (Deflect-o)
4$ Great Stuff spray foam (glue)
22$ 3/8 all-thread, nuts & washers
= $60 This is the cost if built collapsible w/o fan

3. Complete project as seen in video
25$ 4x8 - 2” thick styrofoam
9$ Dryer vent (Deflect-o)
4$ Great Stuff spray foam (glue)
22$ 3/8 all-thread, nuts & washers
38$ Cooling fan .
= 98$

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