Detailed guide how to change gearbox oil in 1.6HDi Peugeot Partner (same as Citroen Berlingo) with the BE4R 5-speed manual gearbox. This would be probably very similar to other Peugeot/Citroens.

All my car-related purchases: [ Ссылка ]

Bolt and washer dimensions:
Gearbox sump bolt: 21mm socket
Gearbox sump bolt washer: copper washer, 22mm OD, 16mm ID, 1mm thickness. I only had crush washer that was ~2.5mm thick, but worked without a problem (amazon UK): [ Ссылка ] or ebay: [ Ссылка ]
Gearbox sump bolt torque setting I used: 22Nm. 25Nm would also work.

Fill bolt: 19mm socket
Fill bolt washer: aluminium washer, 22mm OD, 14mm ID, 1mm thickness. I only had an aluminium washer with 2mm thickness, but worked without a problem (amazon UK): [ Ссылка ] or ebay: [ Ссылка ]
Fill bolt torque setting I used: 22Nm, 25NM would also work.

Th original washers can be re-used, but I prefer a new washer.

The oil started dripping from the level hole at just under 1.9L of Total Transmission Gear 8 oil 75W80. If that is not convenient one can use the breather bolt on top of the transmission.
I used Total Transmission Gear 8 75W80, but that cannot be found anywhere, but these should also work (amazon UK): [ Ссылка ] or ebay: [ Ссылка ]
I used this syringe kit to put in the new oil (amazon UK): [ Ссылка ] or ebay: [ Ссылка ]

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#HDi #CarMaintenance #Gearbox

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