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The flat stock fabrication process has achieved a new level of automation with integrated de-stacking of stock lengths and stacking of finished parts. This Level of automation permits a bundle of flat stock to be staged on the elevator table. The pass line height of the bundle is adjusted vertically so just the top flat in each cycle is removed from the stack and placed on to the loading table.
As required, the next flat stock length is loaded onto the infeed conveyor and advanced with a rack and pinion system to the Tipo D 50 for processing.
The Tipo D 50 incorporates two high performance “Direct Drive” drill spindles each with an integrated tool changer. The second spindle also enables the processing of angles, channels, structural tubes and small i-beams. Each spindle features a secondary sub axis for spindle positioning in the length axis. Typical hole patterns can be drilled without the need to unclamp and re-clamp the material for each spindle operation to reduce the cycle times drastically.
Such operations as marking, drilling, milling, scribing, tapping, countersinking and cutting to length with a miter cutting circular carbide saw are achieved.
Once the flat stock part is generated it is advanced along the exit conveyor to the proper lineal position for unloading onto the exit transfer table. The transfer table then sequentially advances each finished part to the exit elevator table for stacking. Once the automated stacking is completed the bundle is transferred to an area where it can be banded prior to removal.
Unique innovative features have been incorporated into this product to give it the ability to go from a bundle of stock length flats to a finished part automatically and without the need to unstack, handle material from one operation to the next and the stacking of finished parts.
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