Watch as Shop owner Minos shows us step by step how to assemble a 4850 psi high-pressure 2-wire braided hydraulic hose with an overall target length of 85 cm using two-piece JIC Steel Hose Tails and 2 wire Ferrules.
Specifications of the Hose Fittings used are as follows
3/8 hose tail with 9/16 JIC female swivel nut and a separate 2-wire crimp on the ferrule.
ENGMATTEC is an Australian Brand of Hydraulic Hose manufactured to meet or exceed SAE 100R2 AT 06 specifications. The hose used in this video has a 3/8 inch inside diameter and is reinforced with two layers of braided high tensile steel wire, it is rated for working pressures up to 330 bar (4850 psi) and temperatures up to 120°C.
AUSTRALIA ? copy and click the links below for products seen in this video and have it posted to your door
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Workshop and Portable Heavy Duty Crimper with 12 Volt DC Motor and crimping capability up to 1-1/2 inch 4 wire
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The Video shows and describes the following.
Die selection to match the manufacturer's finished crimp dimension of 21.9 mm.
Procedure and placement of shells or ferrules onto the hose.
How to push the hose tails into the hose and ferrule assembly.
Best location of an assembled hose and hose fittings in the hose press prior to crimping.
Setting and adjusting crimp diameter using the machines micrometer dial,
Checking finished crimp diameter with Vernier Calipers.
Featured in this video is a FINN-POWER P20CS, a portable 12 V DC hydraulic Hose crimping machine capable of crimping hose fittings down as small as 10mm and as large as 61mm.
Key features of the FINN-POWER P20CS
Portable,
12 separate die sets 10 to 61 mm
Maximum opening (=die set size +25 mm)
Maximum crimping force 137 ton
Motor power 1.6 KW
*Please work carefully during the removal, preparation, & assembly of Hydraulic Hoses. Before removal of the hose check the work area very carefully & make sure that hazards such as heavy loads supported by pressurized oil inside the hose are either lowered to the ground, adequately supported, or chained up. Death or severe injury can result if you miss this check. Hot Sparks will be generated when cutting the steel wire reinforced hose with an angle grinder or other disc-type hose cutter, keep flammable items away from the work area, wear appropriate protective clothing & equipment, and keep the work area clear of potential trip hazards*
This Video is part of our updated Hydraulic Hose Technician. Training Series.
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