Cheap Car Floor Pan Fix, Solid OVERVIEW, How-to.
I never bought any after market replacement patch panels or floor pans for a car. Some might say I did a hack job, but it's strong repair that is better than the original car floor pan. In this video I just give an overview of one method to repair a rusted out floor pan on a car, truck or jeep. This car floor pan repair method may be best for a work truck or a trail jeep, but it is also a good method to repair a classic muscle car that is really not worth repairing. By making the and cutting and shaping the patch panel yourself and not buying some aftermarket Taiwanese aftermarket expensive floor pans you will be saving yourself a ton of money. .125 inch Grade 5052-H32 Aluminum is stronger and lighter than 16 gauge steel and will never rust. It is also an aluminum alloy that is formable and very corrosion resistant. If you overlap the area a good inch and grind and chemically clean where you apply the 3M panel adhesive part 08115, then add in 1/4 inch structural rivets, you will have a car floor pan repair than is stronger than the OEM car floor pan that came from the factory and it would never rust out again.

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