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Our Indonesian customer came to our factory to inspect their ordered RX-300 vacuum homogenizer mixer. He also did a test of our 370 watts lab high shear mixer to make gel base. Carbopol 940 was added gradually into the water. Due to 6000rpm high shear mixing, carbopol was dispersed in seconds and beautiful gel was made. To learn more about our laboratory high shear mixer, please visit our website here: [ Ссылка ].

What is laboratory high shear batch mixer?

JX lab size batch homogenizer, also called lab homogenizer, is a rotor stator mixer for the laboratory of viscous cream and emulsions in the cosmetic, pharmaceutical, food and chemical industries. It’s sometimes used in a multi shaft mixer for homogenization.

What is lab batch homogeniser made of?

JX laboratory top entry batch mixer is usually made one set of rotor and stator, pneumatic or hydraulic lifting system, portable stand, transmission part and motor etc.

How does laboratory top entry batch mixer work?

Due to the pneumatic or hydraulic lifting system, the batch mixer is lifted to its top point so that a portable manufacturing tank can be moved below the mixer. After the tank is fixed by the two brackets around the side, the mixer is brought down inside the tank.

The rotor is driven by ABB or Siemens motor and rotates at the speed of 3000rpm causing strong centrifugal force. The product is sucked from both top and bottom of the rotor into the high shear zone.

The strong centrifugal force drives the product to the narrow gap between the rotor and stator. The product is pressed and crushed by the centrifugal force and then got dispersed, homogenized and emulsified preliminary.

Meanwhile, the rotor produces a linear velocity up to 15~40m/s along the tangent. The product goes through the gap between rotor and stator and is dispersed, high sheared, emulsified and homogenized. Then it jets out from the openings of the stator.

The product jets out from the batch mixer and then goes circulated inside the manufacturing tank. After several circulations, it’s completely high sheared, dispersed, emulsified and homogenized.

Key features of lab high shear mixer

Complete process of dispersing, high shearing, emulsifying and homogenizing
Working capacity from 0.37kw to 0.75kw
Suitable for cream and emulsions of 20,000~80,000cps viscosity
Suitable for batch process with high efficiency
Pneumatic or hydraulic lifting system for easy cleaning and maintenance
Work with different mixing tanks
All contact parts are made of SS304/316L and mirror polished
The specifications of the top entry batch mixer comply with cGMP regulations
Power supply of 220V, 50Hz, single phase

Technical specifications of laboratory high shear mixer

Model Motor power (kw) Speed (rpm) Handling Capacity (L)
JX-0.37 0.37 0~6000 3~5
JX-0.75 0.75 0~6000 5~15


Applications of lab high shear batch mixer

Cosmetics & Toiletries: cream, lotion, wax, mascara, gel
Pharmaceuticals: ointment, dental composite, syrup, injection
Food: mayonnaise, dressing, jam, butter, margarine, wasabi
Chemicals: polyester, synthetic fiber, shoe cream

Options of laboratory high shear mixer

Different combinations of batch mixer, agitator, high speed disperser and inline mixer for different mixing processes
Atmospheric or vacuum design available for different applications
Interchangeable work heads and screens of slotted and holed designs
Circular and rectangular flange designs for mounting on the vessel
Different pneumatic, hydraulic and electrical lifting devices for lifting the batch mixer for exchangeable tanks
Adjustable brackets for holding the manufacturing tank tightly
Control panel with variable speed drive for adjusting mixing speed
Explosion proof motors and electrics
Different power supply acceptable

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