The manufacturing process for matchboxes involves several steps, including:
1. Cutting the wood: Matchboxes are typically made from wood, which is first cut into small blocks that are about the size of a matchstick.
2. Dipping the wood: The wood blocks are then dipped in a chemical solution to make them fire-resistant. This solution typically contains ammonium phosphate and other chemicals that help the wood to burn slowly.
3. Splitting the wood: The wood blocks are then split into thin strips that are about the width of a matchstick.
4. Cutting the strips: The thin strips of wood are then cut into individual matchsticks, typically around 2 inches long.
5. Creating the matches: The matchsticks are then coated with a mixture of chemicals that include potassium chlorate, sulfur, and powdered glass. This mixture helps the matchsticks ignite when struck against a rough surface.
6. Assembling the matches: The coated matchsticks are then assembled into matchboxes, which typically hold around 50 matches each. The boxes are made from cardboard and are designed to keep the matches dry and protected.
7. Packaging the matches: Once the matchboxes are assembled, they are packaged in larger boxes or shrink-wrapped for retail sale.
Overall, the matchbox manufacturing process requires careful attention to detail to ensure the matches are safe and reliable. It also involves the use of several chemicals that can be hazardous if not handled properly, so manufacturers must take appropriate safety precautions to protect workers and the environment.
Matchboxes making machinery:
1. Debarking machine
2. Wood saw machine
3. Veneer peeling machine
4. Veneer chopping machine
5. Match sticks splints cleaning machine
6. Splints carburizing machine
7. Hot air dryer
8. Solution applicator machine
9. Mixer
10. Paper-splitting machine
11. Match stick-making machine
12. Paper lamination machine
13. Paper sheet slicer
14. Matchbox filler and packaging machine
15. 3-colored flexo printing machine
16. Match box making machine
17. Match box-making machine outer
18. Match box-making machine outer
Matchboxes manufacturing equipment:
1. Bins
2. Storage tanks
3. Collection tanks
4. Material handling equipment
Matchboxes production raw materials:
1. Wooden logs
2. Ammonium phosphate
3. Paraffin wax
4. Potassium chlorate
5. Antimony sulfide
6. Sulphur7. Ferric oxide8. Red phosphorous
9. Coloured dye
10. Paper roll
11. Kraft paper
12. Cardboard
13. Glue
Chapters
00:00 Introduction
00:15 Peeling and chopping
01:02 Splints cleaning and sieving
01:16 Splints treatment - carbonizing
01:44 Cutting, printing, lamination, and friction application
03:08 Outer box making
03:20 Inner box making
05:06 Chemical dipping
06:33 Lab testing
06:58 Packing
▶ For any production, machinery, or manufacturing promotion, please get in touch with us ✉: littleluck3111@gmail.com
▶ Big Thanks: Asia Match Co Pvt Ltd
Mr.A. Pramod Sankar (Director)
+(91)-99942 41888
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