Control plan is one of the most important quality documents to control quality. At the same time, it is very difficult topic.
When talking about this document we shall remember about:
- the most popular control plan is according APQP by AIAG manual described in chapter 6. But we shall remember that APQP control plan is not an IATF control plan.
- control plan shall meet at minimum an annex A requirement in IATF. This is mandatory - it is not optional.
- there are different types of control plan: prototype, pre-production and production control plan.
- for similar products we can have family control plan. This brings advantages but also it brings some risks…
- control plan shall be also reviewed under certain situations i.e., risk analysis.
- let's not forget also about special characteristics which must be reflected in the control plan as well.
Be aware that IATF rule for a third-party auditor says that while auditing manufacturing processes, which shall take one-third of the time dedicated for the audit, they must make a reference to the manufacturing process FMEA and control plan.
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