Watch as I share the make for the axels for the tender of the Kozo Hiraoka ¾” scale Pennsylvania A-3 Switcher 0-4-0 steam engine build. In this installment, I will be demonstrating roughing out as well as final machining techniques including facing and plunge cutting, measurement processes using a dial caliper and micrometer. I’ll be demonstrating how I machine the ends that will ride or act as a bearing surface against the walls of the truck journals. An especially important function will be to cut the axels to a specific length. This length is important as it set the gauge or wheel spacing in orientation to the track. At worst poor control here means the tender wheels will damage the track and be a constant source of derailment a source of damage to the locomotive, track, and possible danger to the person operating and those around the operation. All machining is performed on a Sherline 4400 with a self-centering three jaw chuck. I am using titanium nitride coated carbide cutters for the lathe turning processes. If you would like to reference the book, these demonstrations can also be found on pages eleven and twelve.
While modern CNC milling centers are amazing for the maker and home shop machinist, there are some things you simply cannot do without a Lathe. Believe it or not, but the Lathe is known as the mother of all machine tools, for this piece of equipment led to the development of many other machine tools such as the vertical and horizontal milling machines. With proper fixturing, layout, and calculations the Lathe can do it all. It is a keystone piece of equipment in any machine shop whether for commercial or home use. In this video I will be demonstrating the Sherline Lathe “C Package”. I chose this particular Lathe for our project because it had many features, I felt would be beneficial for our build; the Kozo ¾” scale Pennsylvania A-3 Switcher 0-4-0 steam engine. Also, Sherline makes several different conversions that allow their lathe to be used as a mill. Be sure to check it out in the links below. Available from Ebay.
Reference Book
The Pennsylvania A3 Switcher by Kozo Hiraoka: [ Ссылка ]
Ebay Links
Sherline 4400 C Package: [ Ссылка ]
Sherline 4400 only: [ Ссылка ]
Sherline 4400 Search: [ Ссылка ]
Sherline PN 1270 Compund Slide: [ Ссылка ]
Starrett 226 0-1inch Micrometer: [ Ссылка ]
Vintage Starrett Micrometer: [ Ссылка ]
Shars Micrometer: [ Ссылка ]
Starrett 120A Dial Calipers: [ Ссылка ]
Other Helpful Tools:
Starrett No S167C Radius Gauge: [ Ссылка ]
Starrett 277 Dividers: [ Ссылка ]
1/4" Brazed CARBIDE-TIPPED TOOL BIT: [ Ссылка ]
Jewelers Loop: [ Ссылка ]
Mitutoyo No. 186-906 Radius Gauge: [ Ссылка ]
Featured Journeyman Tips and Tricks of the Day:
Flute up Cutting: [ Ссылка ]
Blue Dykem Application: [ Ссылка ]
The information presented by Loyd Precision Makers is solely for entertainment purposes only. Some of the information is transcribed from resources up to and over 100 hundred years old and are for entertainment purposes only. Methods and procedures described may now be proven to be considered dangerous and not OSHA approved. Before attempting any operation or procedure depicted, seek professional training. Always follow manufacturer recommended use and instructions. Wear the appropriate PPE at all times.
No warranty is made or indicated in relation to the completeness, effectiveness, reliability, accuracy of the information. Acton taken upon the information depicted is strictly at your own risk. Loyd Precision Makers and those affiliated with Loyd Precision Makers, are not liable for any losses, damages, injuries in connection with the use of information presented by Loyd Precision Makers.
Music/Sounds Courtesy of Youtube Audio Library:
Cocktail Hour by Aaron Kenny
Peacefully by E's Jammy Jams
A Brand New Start by TrackTribe
Skeleton Dance by Myuu
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