How to Build a Polaris Predator 500 Engine | 2003 - 2007 Full Build Step by Step
#polaris #build #howto
It's important to note that the 2005 - 2007 Predator bottom end is different from the 2003 - 2004 however there are many similarities and the top end remained about the same in all years. The engine being built in this video is a 2007.
Chapters
0:00 – Intro
1:32 – Disclaimer
2:38 – Differences in Crankshaft by Year
4:10 – Crankshaft Install
5:22 – Counter Balancer Install
6:13 – Transmission Install
7:17 – Shift Forks and Drum Install
9:27 – Oil Screen Install
9:50 – Assembling Case Halves
11:52 – Oil Pump Install
13:02 – Shift Mechanism/Shift Shaft
14:32 – Rear Cam Chain Slider Install
14:42 – Clutch Basket/Inner Hub Install
15-41 – Timing Chain Gear/Primary Drive Gear
17:03 – Starter Install
17:32 – Prepping Flywheel and Crank
20:54 – Flywheel Install/Starter Gears
22:06 – Stator Cover Install
23:22 – Neutral Switch Install
23:52 – Showing The Big Bore Kit
25:03 – Piston Install
26:19 – Cylinder and Head Install
29:47 – Camshaft Explanation
30:46 – Installing The Cams
33:47 – Timing Chain Tensioner Install
34:36 – Cam Cap Install
35-13 – Intake Boot Install
36:00 – Clutch Pack Install
37:33 – Clutch Push Rod/Actuator
39:15 – Clutch Cover Install
40:42 – Oil Filter Cover
41:11 – Water Pump Cover
41:38 – Oil One-Way Check Valve
42:10 – Engine Showcasing and Performance
43:24 – Closing/Sponsor Thank you
Parts/Tools
39mm Carb - [ Ссылка ]
Air Filter – [ Ссылка ]
Outerwear - [ Ссылка ]
Service Manual - [ Ссылка ]
Mapp Gas - [ Ссылка ]
Torch - [ Ссылка ]
Assembly Lube - [ Ссылка ]
Anti-Seize - [ Ссылка ]
Crankshaft Install Tool - [ Ссылка ]
Blue Loctite - [ Ссылка ]
Red Loctite - [ Ссылка ]
Small Impact Driver - [ Ссылка ]
T-Handle Hex Wrenches - [ Ссылка ]
Clutch Holding Tool - [ Ссылка ]
Large Torque Wrench - [ Ссылка ]
Large Impact Driver - [ Ссылка ]
Timing Chain - [ Ссылка ]
Dielectric Grease - [ Ссылка ]
Valve Grinding Compound (For Flywheel) - [ Ссылка ]
Assembly Grease - [ Ссылка ]
Big Bore Kit - [ Ссылка ]
Dead Blow Hammer - [ Ссылка ]
Standard Bore Top End Gaskets - [ Ссылка ]
Kibble White Studs – Available Soon!
Stage 1 Cams - [ Ссылка ]
Valve Shim Kit - [ Ссылка ]
Feeler Gauge - [ Ссылка ]
Wrinkle Black Heat Paint - [ Ссылка ]
Clutch Kit - [ Ссылка ]
Engine Oil - [ Ссылка ]
2005-2007 Complete Gasket Kit - [ Ссылка ]
Gasket Spray - [ Ссылка ]
Engine Complete Seal Kit - [ Ссылка ]
Engine Oil Filter - [ Ссылка ]
QUAD WARZ SHIRT - [ Ссылка ]
Where I buy all my OEM Parts - [ Ссылка ]
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