Back to the Stagea after a quick break working on the Mx5, in this video we fix the front fender by 3D printing a single use mould from a scan from the other side, and then recreating a perfectly symmetrical fender out of fiberglass.


Enjoy the video.

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Timestamps:
00:00 - Recap
00:20 - 3D printed mould
03:11 - Test assembling the mould
07:24 - Gluing
10:58 - Sanding and body filler
13:30 - Polyurethane sealer
15:08 - Mould release
17:04 - Gelcoat
18:17 - Fiberglass
22:12 - Salvaging from the old fender
24:00 - Demoulding and trimming
30:40 - Joining the 3 pieces
20:30 - Laying fiberglass
23:32 - Trimming
25:00 - Demoulding
33:16 - Test fitting
37:04 - Final assembly
39:28 - Symmetry check
40:11 - B-roll
40:35 - Outro

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