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The Horizontal Parting Flaskless Mold Handling Line: Improving Efficiency and Quality
As the demand for high-quality castings increases, foundries are continually looking for ways to improve their processes. One area that has seen significant advancements in recent years is mold handling. The horizontal parting flaskless mold handling line is one such innovation that has revolutionized the way molds are handled in foundries.
The horizontal parting flaskless mold handling line is a fully automated system that is designed to handle molds with minimal human intervention. The system consists of several key components, including an automatic weight and jacket transfer device, primary and secondary cooling systems, a mold car, and a mold car cleaning device.
The automatic weight and jacket transfer device is a critical component of the system. It is responsible for transferring the weight and jacket from the mold to the casting before the mold is removed from the line. This process ensures that the casting is not damaged during the mold removal process, which can result in costly rework.
The primary cooling system is designed to cool the mold after it has been poured. This process helps to solidify the casting and prevent defects such as porosity and shrinkage. The secondary cooling system is used to further cool the mold before it is removed from the line. This process helps to reduce the cycle time and increase the productivity of the system.
The weight and jacket are critical components of the mold. The weight ensures that the mold remains stable during the pouring process, while the jacket helps to regulate the temperature of the mold. The automatic weight and jacket transfer device ensures that these components are handled with care and precision.
The mold car is used to transport the mold through the system. It is designed to be durable and can handle the weight of the mold. The mold car cleaning device is used to clean the mold car after each cycle. This process ensures that the mold car is free from debris and ready for the next cycle.
In conclusion, the horizontal parting flaskless mold handling line is an innovative system that has revolutionized the way molds are handled in foundries. The system is designed to improve efficiency and quality by minimizing human intervention and ensuring that critical components are handled with care and precision. With the automatic weight and jacket transfer device, primary and secondary cooling systems, mold car, and mold car cleaning device, foundries can produce high-quality castings with minimal downtime and rework.
