Turn your circular saw into a precision cross-cut machine! Learn how this shop-made circular saw jig works to make deadly accurate and dustless cross cuts.
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Whether working in the shop or on site, this jig allows you to make accurate cuts without making a mess when hooked to a dust extractor. A great substitute for a miter saw when all you need is 90 degree cross-cuts.
This circular saw cross-cut jig is simple to make and uses strips of UHMW plastic for the saw to ride on. I used a Bosch CCS180 18V cordless circular saw but the jig can be adapted to just about any circular saw. A custom dust extraction attachment on the Bosch CCS180 allows excellent dust extraction for dustless cuts when hooked to a dust extractor. The jig allows very accurate cuts since your cut line can be easily aligned with the kerf in the fence to make dead on square cuts. I often take this jig along with me to site instead of my sliding compound miter saw when all I need to make is 90 degree cuts. It is a light weight and cordless alternative. The dust collection is also much more efficient than a miter saw so work can be done right in finished spaces making this jig doubly efficient. The Bosch CCS180 has a 6 1/2" blade so a 7 1/4" saw could be used if a deeper cut was required for thicker stock. The jig would have to be built a little higher and bigger to accommodate a bigger saw though. See this jig in action and learn why it has been a favorite of mine.
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