Here I do a DIY job trying improve the diesel injectors in a Freelander TD4 which is the BMW engine, similar to that used in the 1 and 3 series 320d etc, The following is shown:
- injector removal
- injector testing outside the engine using the cars systems
- dismantling and cleaning the injectors
- testing the spray pattern
- doing a leak back test, with a quicker and more precise method with ml/sec numbers
BE VERY CAREFUL NOT TO ALLOW THE DIESEL INJECTOR SPRAYS NEAR YOUR SKIN. IT IS VERY HIGH PRESSURE AND CAN INJECT INTO YOU AND POISON YOU. WEAR GLOVES, A FACE AND EYE MASK.
Here is the face mask I used from
Amazon UK: [ Ссылка ]
Similar ones on Amazon USA & other countries: [ Ссылка ]
Eye goggles: Amazon UK: [ Ссылка ]
Amazon USA & others: [ Ссылка ]
Brake cleaner spray can
Amazon UK: [ Ссылка ]
Amazon USA & more: [ Ссылка ]
Injector top half dismantling tool (not used in this video but mentioned): [ Ссылка ]
Plastic tube for leak back test, 6mm OD:
Amazon UK: [ Ссылка ]
Amazon USA & others: [ Ссылка ]
Also syringe to measure volumes during leakback test:
Amazon U.K.: [ Ссылка ]
Amazon USA & others: [ Ссылка ]
Injector copper washers from ebay UK: [ Ссылка ]
And some similar ones on Amazon USA & others: [ Ссылка ]
Rubber disposible gloves are also useful, here's the links for
eBay USA: [ Ссылка ]
eBay UK: [ Ссылка ]
Amazon UK: [ Ссылка ]
Amazon USA & others: [ Ссылка ]
The fuel return line connector rubber o-rings on eBay UK: [ Ссылка ]
And ebay USA & others: [ Ссылка ]
An E6 Torx socket or set on Amazon UK: [ Ссылка ]
And Amazon USA & others: [ Ссылка ]
A 27mm spanner as used on injector removal for leverage:
Amazon UK: [ Ссылка ]
Amazon USA & others: [ Ссылка ]
When dismantling the injectors look out for any additional small parts that may come out, e.g. small spring under the shim disc. Dismantle over a clean tissue in a tray ideally.
This video is part of a series of videos going through testing everything to improve the running and reduce the smoke. So this could be called “smoke reduction stage 5”.
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The video is about my personal opinion and experience and contains no paid for product placements. No responsibility is accepted for any perceived recommendation for or against a product or feature nor any consequential damage or harm since this video is just my personal experience. You accept by watching this video that you accept any responsibility for any subsequent actions or decisions that you take.
Note on copyright / licensing: This video was created using Apple iMovie and as such any music or video content is fully licensed by their terms and conditions for free publication and distribution.
See the Apple iMovie software license agreement at:
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Which states"all Sample Content included in the Apple Software may be used on a royalty-free basis in your own video projects"
Additional background music free used royalty and copyright free (no copyright songs) from the following source:
Song “paradise” by Federico Aldinucci
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